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基于機器視覺(jué)的數碼印花工廠(chǎng)自動(dòng)報工系統
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浙江工業(yè)大學(xué) 信息工程學(xué)院

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TP399

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國家自然科學(xué)基金項目(面上項目,重點(diǎn)項目,重大項目)


Design of Automatic Work Reporting System for Digital Printing Factory Based on Machine Vision
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    摘要:

    針對紡織行業(yè)中現有人工布匹生產(chǎn)訂單報工管理困難的問(wèn)題,設計并實(shí)現了一個(gè)基于機器視覺(jué)的數碼印花工廠(chǎng)自動(dòng)報工系統,將正在生產(chǎn)的布匹圖像與訂單庫中的花型圖案進(jìn)行智能匹配,從而對生產(chǎn)訂單進(jìn)行快速準確的報工管理;首先系統客戶(hù)端使用工業(yè)相機實(shí)時(shí)采集生產(chǎn)線(xiàn)上的印花布匹圖像,并對圖像進(jìn)行濾波、歸一化等預處理;然后將圖像通過(guò)HTTP協(xié)議發(fā)送至系統服務(wù)端,利用基于Vision Transformer的神經(jīng)網(wǎng)絡(luò )模型進(jìn)行特征提取和多層特征融合,再與訂單庫中的花型圖案進(jìn)行匹配,找出待報工訂單;最后對匹配結果進(jìn)行數據庫管理,并將匹配結果返回客戶(hù)端用于報工結果展示與確認操作;實(shí)驗結果表明,該自動(dòng)報工系統的訂單匹配TOP-3命中率達到90.4%,滿(mǎn)足工廠(chǎng)布匹生產(chǎn)需求。

    Abstract:

    Addressing the challenges of manual reporting management in textile production, a machine vision-based automatic reporting system was developed for a digital textile printing factory. This system intelligently matches the patterns of the fabrics currently in production with the designs in the order database, enabling rapid and accurate management of production orders. Initially, the client system uses an industrial camera to capture real-time images of printed fabrics on the production line, which are then subjected to preprocessing such as filtering and normalization. These images are then transmitted to the server system via HTTP protocol, where a neural network model based on Vision Transformer is employed for feature extraction and multi-layer feature fusion. Subsequently, the images are matched with pattern designs in the order database to identify the orders needing reporting. Finally, the matching results are managed in the database and returned to the client for display and confirmation of the reporting results. Experimental results demonstrate that this automatic reporting system achieves a TOP-3 match rate of 90.4%, fulfilling the needs of factory fabric production.

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陸雨軒,周于鈞,陳晉音,朱威.基于機器視覺(jué)的數碼印花工廠(chǎng)自動(dòng)報工系統計算機測量與控制[J].,2024,32(10):146-153.

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  • 收稿日期:2024-04-30
  • 最后修改日期:2024-05-15
  • 錄用日期:2024-05-20
  • 在線(xiàn)發(fā)布日期: 2024-10-30
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