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基于LXI總線(xiàn)的熱電偶采集系統設計與應用驗證
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北京航天測控技術(shù)有限公司

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TH86

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Design and Application Verification of Thermocouple Acquisition System Based on LXI Bus
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    摘要:

    針對復雜裝備測試時(shí)多通道熱電偶傳感器的高精度高穩定性溫度測試需求,設計了一種基于LXI總線(xiàn)的熱電偶采集系統,單臺設備具有48個(gè)測量通道,通過(guò)LXI總線(xiàn)可以實(shí)現多設備間同步測量,大幅提高了測量效率與測量精度。本系統采用高精度24位模數信號采集與調理技術(shù),電壓采集分辨率最小可達到0.032uV、溫度采集分辨率達到0.04℃,電壓測量精度達到0.05%;設計了一種高精度快速冷端溫度補償模塊,可以有效補償環(huán)境溫度變化所帶來(lái)的測量誤差,T型熱電偶溫度測量精度達到0.25℃;集成了多種熱電偶傳感器電壓-溫度信號轉換與補償算法,支持J、K、T、E、S、R、B、N型8種熱電偶;為有效解決數百通道溫度采集面臨的多設備同步采集問(wèn)題,采用了LXI總線(xiàn)架構,多設備間均通過(guò)LAN進(jìn)行數據通訊。為進(jìn)一步驗證所設計系統的性能,通過(guò)某計量實(shí)驗室進(jìn)行了溫度準確度與電壓準確度測試,R型熱電偶溫度測量誤差在0.45℃內、S型熱電偶溫度測量誤差在0.6℃內;最后,在某發(fā)動(dòng)機綜合測試試驗臺上進(jìn)行了K型熱電偶實(shí)測驗證,并通過(guò)與NI公司的PXIe-4353模塊進(jìn)行對比測試,驗證了所設計的熱電偶采集系統具備較高的測量精度,K型熱電偶準確度達到了0.5℃。

    Abstract:

    Aiming at the requirements of high-precision and high-stability temperature testing of multi-channel thermocouple sensors in complex equipment testing, this paper designs a thermocouple acquisition system based on LXI bus. And the single device has 48 measurement channels. Synchronous measurement between multiple devices can be realized through the LXI bus, which greatly improves the measurement efficiency and measurement accuracy. The system adopts high-precision 24-bit analog-to-digital signal acquisition and conditioning technology, so that the voltage acquisition resolution can reach 0.032uV, and the temperature acquisition resolution can reach 0.04°C, and the voltage measurement accuracy can reach 0.05%. A high-precision fast cold junction temperature compensation module is designed, which can effectively compensate for the measurement error caused by ambient temperature changes, and the temperature measurement accuracy of T-type thermocouple reaches 0.25°C. The voltage-temperature signal conversion and compensation algorithms of various thermocouple sensors are integrated into the system, which can support temperature measurement of eight thermocouple types of J, K, T, E, S, R, B, and N. In order to effectively solve the synchronous acquisition problem between multiple devices faced by hundreds of channels of temperature acquisition, the system adopts the LXI bus architecture, and the data communication between multiple devices is carried out through LAN. In order to further verify the performance of the designed system, a temperature accuracy and voltage accuracy test was carried out by a metrology laboratory, and the results showed that the temperature measurement error of R-type thermocouple was 0.45°C and that of S-type thermocouple was 0.6°C. Finally, the K-type thermocouple was verified on a comprehensive engine test bench, and the comparison test with NI"s PXIe-4353 module was passed. It is verified that the designed thermocouple acquisition system has high measurement accuracy, and the measurement accuracy of K-type thermocouple reaches 0.5°C.

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金天賀,韓丙同,張小廷,鄒璞,耿青凱,胡志臣.基于LXI總線(xiàn)的熱電偶采集系統設計與應用驗證計算機測量與控制[J].,2023,31(10):247-254.

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  • 收稿日期:2023-07-10
  • 最后修改日期:2023-07-17
  • 錄用日期:2023-07-17
  • 在線(xiàn)發(fā)布日期: 2023-10-26
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