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基于機器視覺(jué)轉子沖片亞像素精度尺寸測量研究
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南京理工大學(xué)機械工程學(xué)院

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Research on sub-pixel precision dimension measurement of rotor punching based on machine vision
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    摘要:

    針對傳統沖壓件人工尺寸測量效率低、精度難以保證等問(wèn)題,提出一種基于機器視覺(jué)的轉子沖片亞像素精度尺寸測量方法。該方法采用先將采集的沖片圖像灰度化再應用中值濾波來(lái)降低噪聲干擾的圖像預處理方法;通過(guò)Canny算子與Otsu方法相結合實(shí)現自適應閾值邊緣檢測,再利用改進(jìn)的Zernike矩方法進(jìn)行亞像素定位,獲取亞像素級坐標;然后設計輪廓分割算法,主要提取內外圓亞像素輪廓,同時(shí)設置感興趣區域并基于K-Means聚類(lèi)算法分割出骨架線(xiàn)段輪廓,最后使用最小二乘擬合法求解出轉子沖片內外圓直徑和骨架間距尺寸。實(shí)驗結果表明,該方法平均測量精度可以達到0.01mm,測量精度高、速度較快,具有較高的實(shí)用價(jià)值。

    Abstract:

    Aiming at the problems of low efficiency and difficult to guarantee the accuracy of traditional stamping parts manual dimension measurement, a sub-pixel precision dimension measurement method for rotor punching based on machine vision is proposed. This method adopts the image preprocessing method of first graying the collected image and then applying the median filter to reduce the noise interference. The adaptive threshold edge detection is realized through the combination of Canny operator and Otsu method, and then the improved Zernike moment method is used for sub-pixel positioning to obtain sub-pixel coordinates. Then design the contour segmentation algorithm, which mainly extracts the sub-pixel contour of the inner and outer circles. At the same time, set the region of interest and segment the outline of the skeleton line segment based on the K-Means clustering algorithm. Finally, use the least squares fitting method to solve the diameter of the inner and outer circles of the rotor punch and the skeleton Spacing size. The experimental results show that the measurement accuracy of this method can reach 0.01mm, the measurement accuracy is high, the speed is fast, and it has high practical value.

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顧良玉,吳繼薇.基于機器視覺(jué)轉子沖片亞像素精度尺寸測量研究計算機測量與控制[J].,2024,32(4):29-36.

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歷史
  • 收稿日期:2023-05-23
  • 最后修改日期:2023-06-24
  • 錄用日期:2023-06-25
  • 在線(xiàn)發(fā)布日期: 2024-04-29
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