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精密擺組件裝配設備自標定方法
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1.微納米技術(shù)及系統遼寧省重點(diǎn)實(shí)驗室;2.高性能精密制造全國重點(diǎn)實(shí)驗室

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遼寧省“興遼英才計劃”資助項目(No.XLYC2002020);遼寧省自然科學(xué)(編號:2020-MS-104)


Self-calibration Method of Precision Pendulum Assembly Equipment
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    摘要:

    精密裝配設備中各運動(dòng)滑臺存在安裝誤差,影響裝配精度;目前,多采用裝配設備內部集成的顯微視覺(jué)系統,借助特制標定板進(jìn)行線(xiàn)性標定;但該方法中的誤差參數順序標定,解算具有關(guān)聯(lián)性,無(wú)法避免誤差傳遞與累積的問(wèn)題,且精密裝配設備空間有限,標定板一般較難安裝;為此,基于精密擺組件裝配設備,提出一種通用自標定方法,該方法不借助標定板,僅需要在裝配作業(yè)空間中由視覺(jué)系統跟蹤設備自身固定特征的若干任意點(diǎn)位,再結合粒子群優(yōu)化(Particle Swarm Optimization, PSO)完成誤差參數的統一求解,最后根據推導的誤差補償模型實(shí)現誤差補償;實(shí)驗證明,該方法與線(xiàn)性標定相比精度及穩定性均明顯提高,標定精度在5 μm以?xún)龋瑸榫苎b配設備提供了簡(jiǎn)單有效的標定方案。

    Abstract:

    There are installation errors in each sliding table in precision assembly equipment, which affect the assembly accuracy; At present, the microscopic vision system integrated in the assembly equipment is mostly used for linear calibration with the help of a special calibration board; However, the error parameters in this method are sequentially calibrated and the solution is correlated, which can not avoid the problems of error transmission and accumulation, and the space of precision assembly equipment is limited, so the calibration board is generally difficult to install; Therefore, based on the precision pendulum assembly equipment, a general self-calibration method is proposed. This method does not use calibration board and only requires the visual system to track several arbitrary points of fixed features of the equipment itself in the assembly workspace, and then combine with particle swarm optimization (PSO) to complete the unified solution of the error parameters, and finally realize error compensation based on the derived error compensation model. The image coordinates in the compensation model correspond to the motion pulse of the sliding table one by one, and the mapping from the geometric domain to the control domain is realized. Experiments show that the accuracy and stability of this method are obviously improved compared with linear calibration, and the calibration accuracy is less than 5 μm, which provides a simple and effective calibration scheme for precision assembly equipment.

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張建昆,唐大林,任同群,曹潤嘏,吳晗,王曉東.精密擺組件裝配設備自標定方法計算機測量與控制[J].,2023,31(7):228-233.

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  • 收稿日期:2023-05-11
  • 最后修改日期:2023-05-15
  • 錄用日期:2023-05-16
  • 在線(xiàn)發(fā)布日期: 2023-07-12
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