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基于PLC技術(shù)的焊接機器人主從協(xié)調運動(dòng)控制系統研究
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西安交通工程學(xué)院 機械與電氣工程學(xué)院

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Research on master-slave coordinated motion control system of welding robot based on PLC Technology
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    摘要:

    焊接機器人運動(dòng)控制系統的控制功能直接決定了焊接工作質(zhì)量,利用PLC技術(shù)優(yōu)化設計焊接機器人主從協(xié)調運動(dòng)控制系統。在系統硬件設計方面,裝設位置、速度、旋轉電弧等傳感器設備,利用傳感數據檢測焊接機器人實(shí)時(shí)位姿。在考慮焊接機器人組成結構、工作原理以及動(dòng)力驅動(dòng)方式的情況下,構建焊接機器人的數學(xué)模型。結合當前位姿和控制目標之間的位置關(guān)系,規劃焊接機器人主從協(xié)調運動(dòng)軌跡,在約束條件的作用下,利用PLC控制器生成控制指令,作用在改裝的焊接機器人驅動(dòng)器上,實(shí)現系統的焊接機器人主從協(xié)調運動(dòng)控制功能。通過(guò)系統測試實(shí)驗得出結論:與傳統控制系統相比,優(yōu)化設計系統的速度控制誤差、姿態(tài)角控制誤差分別降低了0.075mm/s和0.38°,在優(yōu)化系統控制下,主從焊接機器人的運動(dòng)軌跡與規劃軌跡之間無(wú)明顯差異。

    Abstract:

    The control function of welding robot motion control system directly determines the quality of welding work. PLC technology is used to optimize the master-slave coordination motion control system of welding robot. In terms of system hardware design, sensor devices such as position, velocity and rotating arc are installed to detect the real-time pose of the welding robot using sensor data. Considering the structure, working principle and dynamic driving mode of welding robot, the mathematical model of welding robot was constructed. Combined with the position relationship between the current pose and the control target, the master-slave coordinated motion trajectory of the welding robot was planned. Under the action of constraints, the PLC controller was used to generate control instructions, which acted on the modified welding robot driver and realized the master-slave coordinated motion control function of the system. Through the system test experiment, it is concluded that compared with the traditional control system, the speed control error and attitude Angle control error of the optimized design system are reduced by 0.075mm/s and 0.38°, respectively. Under the control of the optimized system, there is no significant difference between the motion trajectory and the planned trajectory of the master-slave welding robot.

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曹海蘭,張媛.基于PLC技術(shù)的焊接機器人主從協(xié)調運動(dòng)控制系統研究計算機測量與控制[J].,2023,31(7):122-127.

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歷史
  • 收稿日期:2022-09-01
  • 最后修改日期:2022-12-01
  • 錄用日期:2022-12-05
  • 在線(xiàn)發(fā)布日期: 2023-07-12
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