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高鐵1000t/40m梁“昆侖號”架橋機同步驅動(dòng)控制研究
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中國鐵建第十一局集團漢江重工有限公司

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TP273 TH137

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中國鐵建科技重大專(zhuān)項項目(項目編號18-A04)


Research on Synchronous Drive Control for high-speed Railway 1000t/40m “Kunlun” erecting machine
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    摘要:

    高鐵1000t/40m梁“昆侖號”架橋機集簡(jiǎn)支箱梁的運輸和架設于一體,可直接提吊運輸箱梁到達架梁工位架梁。架橋機的主梁連接有前車(chē)行走機構和后車(chē)行走機構,后車(chē)行走機構與主梁通過(guò)球鉸連接。由于主梁很長(cháng),前后車(chē)行走機構是兩套獨立的閉式液壓系統驅動(dòng),以及驅動(dòng)數量較多且分散等因素,導致保證同步協(xié)調困難。整機行走過(guò)程中,前后車(chē)行走驅動(dòng)是否同步直接影響操控效果和機械性能。通過(guò)對橫向、縱向行走特性的分析、驅動(dòng)模型建模、以及驅動(dòng)同步算法的推演,確定了兩種行走模式采用的同步算法。并在已確定的同步算法基礎上完成了控制系統硬件及軟件編程設計,通過(guò)現場(chǎng)調試和試用,最終解決這一難題,有效保證了整機的同步性,減少了行走系統不同步傳遞給主梁的外力,提高了架橋機的行車(chē)運行效率并保障設備穩定的工作。

    Abstract:

    The "Kunlun" bridge erection machine integrates the transportation and erection of simply supported box girder, and can directly lift and transport box beams to reach the on-site station beams. The main beam of the bridge erecting machine is connected with the traveling mechanism of the front vehicle and the traveling mechanism of the rear vehicle, and the traveling mechanism of the rear vehicle is connected with the main beam through a ball joint.Because the main beam is very long, the front and rear vehicle running mechanisms are driven by two independent closed hydraulic systems, and the number of drives is large, which makes it difficult to ensure synchronization and coordination.During the running process of the whole machine, whether the front and rear running drives are synchronized directly affects the control effect and mechanical performance.Through the analysis of the lateral and longitudinal walking characteristics, the modeling of the driving model, and the deduction of the driving synchronization algorithm, the synchronization algorithms used in the two walking modes are determined.Based on the determined synchronization algorithm, the hardware and software programming design of the control system is completed, and through on-site debugging and trial, this problem is finally solved, which effectively ensures the synchronization of the whole machine and reduces the asynchronous transmission of the walking system to the main beam. The external force improves the running efficiency of the rack-transporting machine and ensures the stable operation of the equipment.

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杜小剛.高鐵1000t/40m梁“昆侖號”架橋機同步驅動(dòng)控制研究計算機測量與控制[J].,2022,30(10):140-147.

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歷史
  • 收稿日期:2022-06-24
  • 最后修改日期:2022-07-23
  • 錄用日期:2022-07-25
  • 在線(xiàn)發(fā)布日期: 2022-11-01
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