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板翅式換熱器翅片流阻快速檢測系統設計
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1.杭州中泰深冷技術(shù)股份有限公司;2.杭州電子科技大學(xué)

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浙江省科技計劃項目(LGG21F030009),浙江省自然科學(xué)基金(LQ19E060007),浙江省屬高校基本科研業(yè)務(wù)費(GK209907299001-309)


Development of a measurement system for fast testing the pressure drop characteristics of plate-fin heat exchanger used for air separation
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    摘要:

    鋁制釬焊板翅式換熱器是一種高效、緊湊式換熱器,廣泛用于空氣分離設備、天然氣處理、天然氣液化、烯烴裝置等石油化工的低溫分離裝置、hyco裝置、氦液化、氫氣液化裝置及動(dòng)力機械等。翅片是板翅式換熱器的核心部件,其加工質(zhì)量的下降,會(huì )直接導換熱器阻力降的升高、傳熱效率下降,進(jìn)而造成設備運行能耗的增大。因此,控制加工成型的翅片流阻在一定范圍內,是有效保證翅片加工質(zhì)量的關(guān)鍵。針對傳統的基于風(fēng)機的換熱器阻力測試裝置雷諾數上限低、試件拆裝繁瑣、測試效率低等缺點(diǎn),采用高壓氣體作為測試氣源,配合液壓驅動(dòng)的試件固定裝置,開(kāi)發(fā)了一套可實(shí)現板翅式換熱器翅片流阻快速檢測的裝置。通過(guò)開(kāi)發(fā)基于C#及SQL Server數據庫技術(shù)的上位機測控軟件,實(shí)現了測試數據的實(shí)時(shí)采集、處理和曲線(xiàn)顯示。測試實(shí)驗結果顯示,該檢測裝置系統重復性誤差均可保證在3%以?xún)龋瑵M(mǎn)足寬雷諾數、高精度的翅片阻力特性測量要求,為實(shí)現翅片加工質(zhì)量檢測提供保障。

    Abstract:

    As compact and high efficiency heat exchangers, plate-fin heat exchangers have been found widely applications in air separation, natural gas liquification, hydrogen liquification, etc. Fin is the most important component of the plate-fin heat exchanger. A poor fin manufacturing quality will directly increase the pressure drop across the heat exchanger, and thus leading to a higher energy consumption of the air separation equipment. Therefore, it is of significant to maintain the pressure drop within a predefined limit for an accepted manufacturing quality. Considering the inadequacies of low Renold number and testing efficiency for the conventional measurement devices, a novel testing system for realizing the fast examining the pressure drop characteristics based on the high-pressure compressed air and hydraulic fixture was developed. A data acquisition system was also developed based on the C# and SQL Server. The experimental results showed that the proposed measurement system could achieve the fast testing the pressure drop characteristics of plat-fin heat exchangers with a reported testing uncertainty of below 3%.

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引用本文

張國興,鐘曉龍,夏宇棟,王劍,章有虎.板翅式換熱器翅片流阻快速檢測系統設計計算機測量與控制[J].,2022,30(12):23-29.

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歷史
  • 收稿日期:2022-03-25
  • 最后修改日期:2022-05-12
  • 錄用日期:2022-05-12
  • 在線(xiàn)發(fā)布日期: 2022-12-22
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