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軌道車(chē)輛車(chē)窗膠接缺陷的超聲檢測技術(shù)研究
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2021年南京航空航天大學(xué)研究生科研與實(shí)踐創(chuàng )新計劃項目(xcxjh20210303)


An ultrasonic detection technique study of window bonding defects in rail vehicles
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    摘要:

    隨著(zhù)軌道車(chē)輛大規模投入使用,列車(chē)特別是車(chē)窗結構的安全性成為日益關(guān)注的問(wèn)題,車(chē)窗膠粘質(zhì)量檢測對于軌道車(chē)輛正常運行有著(zhù)重要意義。采用了有限元仿真與超聲檢測相結合的手段,通過(guò)建立車(chē)窗膠接結構仿真模型,詳細分析了超聲波在膠接結構中的傳播過(guò)程以及與不同脫粘長(cháng)度缺陷之間的變化規律,建立了缺陷回波幅值與脫粘長(cháng)度的關(guān)系模型;通過(guò)搭建超聲檢測實(shí)驗系統,針對21mm處不同尺寸模擬缺陷進(jìn)行檢測,對檢測數據進(jìn)行分析后繪制出缺陷回波幅值與脫粘長(cháng)度關(guān)系模型,結果表明:實(shí)際檢測和仿真模擬缺陷回波幅值與脫粘長(cháng)度關(guān)系模型結果一致,驗證了該仿真模型以及缺陷幅值與脫粘長(cháng)度關(guān)系模型的正確性和可靠性,為車(chē)窗膠接結構脫粘檢測定量分析提供了參考模型和理論依據。

    Abstract:

    With the large-scale use of rail vehicles, the safety of trains, especially the window structure, has become an increasingly concerned problem. The inspection of window adhesive quality is of great significance for the normal operation of rail vehicles; The combination of finite element simulation and ultrasonic testing was adopted. By establishing the simulation model of window bonding structure, the propagation process of ultrasonic in bonding structure and the variation law between ultrasonic and defects with different debonding length were analyzed in detail, and the relationship model between defect echo amplitude and debonding length was established; By building an ultrasonic testing experimental system, the simulated defects with different sizes at 21mm were tested. After analyzing the test data, the relationship model between defect echo amplitude and debonding length was drawn. The results showed that the results of the relationship model between actual detection and simulated defect echo amplitude and debonding length are consistent, The correctness and reliability of the simulation model and the relationship model between defect amplitude and debonding length were verified, which provides a reference model and theoretical basis for the quantitative analysis of debonding detection of window bonding structure.

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張國旺,魏培欣,龔明達,宗艷,丁柏,曾強,王海濤.軌道車(chē)輛車(chē)窗膠接缺陷的超聲檢測技術(shù)研究計算機測量與控制[J].,2022,30(5):37-42.

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歷史
  • 收稿日期:2021-11-02
  • 最后修改日期:2021-12-21
  • 錄用日期:2021-12-21
  • 在線(xiàn)發(fā)布日期: 2022-05-25
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