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基于機器視覺(jué)的口岸車(chē)道閘機故障遠程檢測方法
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1. 深圳市檢驗檢疫科學(xué)研究院;2. 深圳海關(guān)信息中心

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國家重點(diǎn)研發(fā)計劃課題(2018YFC0809105)


Remote detection method of port lane gate fault based on machine vision
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    摘要:

    針對口岸車(chē)道閘機運行時(shí)間的延長(cháng),噪聲信號會(huì )逐漸掩蓋真實(shí)信號,從而造成信號混合行為的出現,導致口岸車(chē)道閘機抬桿機械動(dòng)作故障檢測精度較低的問(wèn)題,提出基于機器視覺(jué)的口岸車(chē)道閘機故障遠程檢測方法。利用CCD傳感器,最大化掃描復原口岸車(chē)道閘機抬桿機械動(dòng)作故障信號,并對關(guān)鍵應用鏡頭設備進(jìn)行選型處理,完成機器視覺(jué)檢測的硬件結構設計。輸入口岸車(chē)道閘機的遠程故障圖像,按照圖像配準原則,得到具體的直方圖修正處理結果,拼接與預處理遠程故障圖像。在此基礎上,分析口岸車(chē)道閘機抬桿機械動(dòng)作實(shí)際故障特征,通過(guò)信號參量非均勻采樣的方式,對檢測盲源進(jìn)行分離,再聯(lián)合故障信號輸出信噪比數值,實(shí)現口岸車(chē)道閘機抬桿機械動(dòng)作故障遠程檢測。實(shí)驗結果表明,基于機器視覺(jué)的檢測方法的口岸車(chē)道閘機抬桿機械動(dòng)作故障檢測準確率可達90.4%,IMF分量值較大,可有效抑制噪聲信號對真實(shí)信號的覆蓋影響,提高口岸車(chē)道閘機抬桿機械動(dòng)作故障檢測精度

    Abstract:

    With the extension of the operation time of the Port Lane gate, the noise signal will gradually cover up the real signal, resulting in the emergence of signal mixing behavior, resulting in the low accuracy of the mechanical action fault detection of the lifting rod of the Port Lane gate, a remote fault detection method of the Port Lane gate based on machine vision is proposed. The CCD sensor is used to maximally scan and recover the mechanical action fault signal of the lifting rod of the Port Lane gate, select and process the key application lens equipment, and complete the hardware structure design of machine vision detection. Input the remote fault image of the Port Lane gate, obtain the specific histogram correction processing results according to the image registration principle, and splice and preprocess the remote fault image. On this basis, the actual fault characteristics of the lifting rod mechanical action of the Port Lane gate are analyzed. The detection blind sources are separated by means of non-uniform sampling of the signal parameters, and then combined with the fault signal to output the signal-to-noise ratio value to realize the remote detection of the lifting rod mechanical action fault of the Port Lane gate. The experimental results show that the detection accuracy of the mechanical action fault detection of the lifting rod of the Port Lane gate based on the machine vision detection method can reach 90.4%, and the IMF component value is large, which can effectively suppress the influence of the noise signal on the coverage of the real signal and improve the fault detection accuracy of the mechanical action of the lifting rod of the Port Lane gate.

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李軍,蔡屹,谷鵬,慕容灝鼎.基于機器視覺(jué)的口岸車(chē)道閘機故障遠程檢測方法計算機測量與控制[J].,2022,30(3):19-24.

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  • 收稿日期:2021-08-06
  • 最后修改日期:2021-09-14
  • 錄用日期:2021-09-17
  • 在線(xiàn)發(fā)布日期: 2022-03-23
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