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基于圖像分析的粘接質(zhì)量評價(jià)系統設計
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西安維控自動(dòng)化科技有限公司

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Design of bonding quality evaluation system based on image analysis technology
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    摘要:

    目前對發(fā)動(dòng)機防熱結構件的粘接質(zhì)量的判斷采用電磁超聲波進(jìn)行無(wú)損檢測,檢測人員只能通過(guò)超聲波返回的A波波形進(jìn)行粘接缺陷的評估。這種檢測方法效率低,準確度低,對人員要求高且無(wú)法實(shí)現在線(xiàn)檢測,嚴重影響產(chǎn)品量產(chǎn)。針對此類(lèi)情況,采用數據可視化、智能圖像分析的方法,建立一套粘接質(zhì)量評價(jià)系統。系統包含了對測量結果數據進(jìn)行過(guò)濾處理;根據工件尺寸按照法線(xiàn)函數展開(kāi)成二維模型;為二維模型填充缺陷信息從而實(shí)現粘接效果可視化;采用二值法建立缺陷矩陣;通過(guò)粒子法求解缺陷的面積;采用缺陷矩陣擴張的方法,解決相鄰缺陷的識別問(wèn)題;再通過(guò)特征值數組的方法解決從3D展開(kāi)至2D時(shí)展開(kāi)邊界切割缺陷區域的問(wèn)題,從而完整地描述發(fā)動(dòng)機防熱結構件粘接質(zhì)量的全面特征,為粘接質(zhì)量評價(jià)提供了直接依據。

    Abstract:

    At present, electromagnetic ultrasonic wave is used to judge the bonding quality of engine thermal protection structure parts, and the inspection personnel can only evaluate the bonding defects through a-wave shape returned by ultrasonic wave. This detection method has low efficiency, low accuracy, high requirements for personnel and can not realize online detection, which seriously affects the mass production of products. In view of this kind of situation, a set of adhesive quality evaluation system is established by means of data visualization and intelligent image analysis. The system includes filtering the measured data; expanding the two-dimensional model according to the normal function according to the size of the workpiece; filling the defect information for the two-dimensional model to realize the visualization of the bonding effect; using the binary method to establish the defect matrix; using the particle method to solve the defect area product; using the defect matrix expansion method to solve the problem of adjacent defects identification; and then through the feature The method of value array can solve the problem of cutting the defect area from 3D to 2D, so as to fully describe the overall characteristics of bonding quality of engine thermal protection structure parts, and provide a direct basis for bonding quality evaluation.

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王新德,王文強,鐘峰.基于圖像分析的粘接質(zhì)量評價(jià)系統設計計算機測量與控制[J].,2021,29(1):240-245.

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歷史
  • 收稿日期:2020-11-25
  • 最后修改日期:2020-11-28
  • 錄用日期:2020-11-30
  • 在線(xiàn)發(fā)布日期: 2021-01-22
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