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基于MapReduce并行處理的機電特種設備故障診斷系統設計
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西安理工大學(xué) 自動(dòng)化與信息工程學(xué)院

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陜西省科學(xué)技術(shù)廳重點(diǎn)研發(fā)計劃(2017ZDCXL-GY-05-03)


Design of Fault Diagnosis System of Electromechanical Special Equipment Based on MapReduce Parallel Processing
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    摘要:

    針對直流接地故障檢測系統檢測結果誤差大問(wèn)題,提出了基于MapReduce并行處理的機電特種設備故障診斷系統設計。根據系統總體架構,將硬件結構分為故障檢測顯示單元和數據處理及傳輸單元。整流電流,使用二極管整流裝置設計集流故障檢測指示電路。采用多層差分電路獲取脈沖信號,以低電平電壓位置的故障檢測器作為檢測點(diǎn),設計電流突變檢測模塊。使用DH08型號開(kāi)關(guān)狀態(tài)檢測模塊,具有8路交流輸入,由此檢測設備斷電故障。選配6AU1410-0AB00-0AA0型西門(mén)子報警模塊,對故障點(diǎn)進(jìn)行報警處理。設計MapReduce執行流程,分析4個(gè) MapReduce作業(yè)訓練過(guò)程,計算數據屬性特征詞在每個(gè)故障類(lèi)中的頻率值,由此完成故障診斷。以軸承故障為例,進(jìn)行實(shí)驗驗證分析。由實(shí)驗測試結果可知,該系統與實(shí)際波形差別較小,其對A相、B相C相電流短路故障診斷的時(shí)間點(diǎn)波形變化與實(shí)際曲線(xiàn)基本一致,在0A附近波動(dòng),說(shuō)明該方法具有精準檢測結果,能夠為機電特種設備廣泛應用提供設備支持。

    Abstract:

    Aiming at the large error of the detection result of the DC ground fault detection system, the design of a fault diagnosis system for electromechanical special equipment based on MapReduce parallel processing is proposed. According to the overall architecture of the system, the hardware structure is divided into fault detection display unit and data processing and transmission unit. To rectify the current, use a diode rectifier to design a current-fault detection indicator circuit. The multi-layer differential circuit is used to obtain the pulse signal, and the fault detector at the low-level voltage position is used as the detection point to design the current mutation detection module. Use the DH08 model switch state detection module, with 8-way AC input, thereby detecting power failure of the device. Optional 6AU1410-0AB00-0AA0 Siemens alarm module can be used for alarm processing of the fault point. Design the MapReduce execution process, analyze the training process of the four MapReduce jobs, and calculate the frequency value of the data attribute feature words in each fault class, thus completing the fault diagnosis. Taking bearing failure as an example, an experimental verification analysis is conducted. The experimental results show that the difference between the system and the actual waveform is small, and the waveform change of phase a, phase B and phase C current short circuit fault diagnosis is basically consistent with the actual curve, and fluctuates around 0A, indicating that the method has accurate detection results and can provide equipment support for the wide application of electromechanical special equipment.

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王林,姜萌.基于MapReduce并行處理的機電特種設備故障診斷系統設計計算機測量與控制[J].,2021,29(2):5-9.

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  • 收稿日期:2020-07-01
  • 最后修改日期:2020-07-21
  • 錄用日期:2020-07-21
  • 在線(xiàn)發(fā)布日期: 2021-02-08
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