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基于機器視覺(jué)的軌道車(chē)輛零部件形位尺寸檢測方法研究
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中車(chē)青島四方機車(chē)車(chē)輛股份有限公司

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TP391.4

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Research on Shape Position Detection Method of High-speed Rail Parts Based on Visual Inspection
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    摘要:

    在高鐵車(chē)輛中,包含著(zhù)種類(lèi)繁多的零部件,每個(gè)零部件對于車(chē)輛的正常穩定運行都具有及其重要的影響,傳統的檢驗用時(shí)較長(cháng)且容易出錯,檢驗效率較低。出錯的車(chē)內裝飾部件會(huì )造成不同程度的返工,大大的降低了生產(chǎn)效率。目前,高鐵零部件形位尺寸檢測研究領(lǐng)域尚很少視覺(jué)檢測相關(guān)的研究,針對高鐵零部件的大型不固定的特點(diǎn),提出了完整的視覺(jué)檢測高鐵零部件形位尺寸的方法,首先從Snake動(dòng)態(tài)輪廓模型分割零部件感興趣區域,之后通過(guò)透視投影變換進(jìn)行空間校正,采用Sauvola局部二值化進(jìn)行輪廓提取,進(jìn)而進(jìn)行零部件視覺(jué)形位尺寸測量四個(gè)步驟實(shí)現高鐵零部件的視覺(jué)檢測,并對高鐵上的三種零部件進(jìn)行測試和驗證,實(shí)驗結果表明,基于視覺(jué)的高鐵零部件形位尺寸檢測具有較好的檢測效率和可拓展性,可用于高鐵多種零部件的形位尺寸入庫檢驗中。

    Abstract:

    In high-speed rail vehicles, there are many kinds of parts, each part has an important impact on the normal and stable operation of vehicles. The traditional inspection takes a long time and is prone to errors, and the inspection efficiency is low. The wrong interior decoration parts will cause different degree of rework, which greatly reduces the production efficiency. At present, there are few researches related to visual inspection in the field of shape and location dimension detection of high-speed railway parts. In view of the large-scale and unfixed characteristics of high-speed railway parts, a complete visual inspection method for shape and position dimensions of high-speed railway parts is proposed. Firstly, the interested area of parts is segmented from snake dynamic contour model, then perspective projection transformation is used to solve the problem that parts cannot be fixed, then use Sauvola local binary method to segment features, at last, extract contours and measure the shape and size of parts .Three kinds of parts on high-speed rail are tested and verified. The experimental results show that the visual based shape and position dimension detection of high-speed rail parts has better detection efficiency and scalability, which can be used in the shape and position dimension warehousing inspection of various parts of high-speed rail.

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張春偉,彭善飛,劉曉峰,曹磊.基于機器視覺(jué)的軌道車(chē)輛零部件形位尺寸檢測方法研究計算機測量與控制[J].,2020,28(9):106-109.

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  • 收稿日期:2020-04-15
  • 最后修改日期:2020-04-27
  • 錄用日期:2020-04-27
  • 在線(xiàn)發(fā)布日期: 2020-09-16
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