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基于便攜設備的螺釘狀態(tài)視覺(jué)檢測方法研究
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北京航天測控技術(shù)有限公司

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基礎科研項目(JCKY2017204C023)


Research on Screw State Visual Inspection Method Based On Portable Device
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    摘要:

    生產(chǎn)現場(chǎng)中,尤其是小批量大規模設備的裝配和調試過(guò)程中,螺釘需求量大,螺釘連接狀態(tài)對裝配質(zhì)量有著(zhù)重大影響,目前對于該過(guò)程的檢驗仍需要工人目視檢驗并手動(dòng)記錄,這一過(guò)程主觀(guān)性強,自動(dòng)化水平低,效率低下。針對裝配過(guò)程中的螺釘狀態(tài)進(jìn)行檢測,基于視覺(jué)檢測的方式,識別螺釘的擰緊程度,提高檢測準確率和效率。首先,通過(guò)對線(xiàn)性特征的有效匹配來(lái)對螺釘進(jìn)行定位,之后,對螺釘區域進(jìn)行有效分割,提取螺釘區域的特征,最后對提取的擰緊螺釘和未擰緊螺釘的特征進(jìn)行分類(lèi)識別,識別出設備上的未擰緊螺釘,精度可達到2mm以?xún)?并采用便攜式檢測設備,方便部署,可用于小批量大規模設備的裝配質(zhì)量檢測中。

    Abstract:

    In the production site, especially in the assembly and debugging process of small batch and large-scale equipment, there is a large demand for screws, and the screw connection status has a significant impact on the assembly quality. At present, the inspection of this process still needs workers" visual inspection and manual record, which is subjective, low automation level and low efficiency. According to the screw state detection in the assembly process, based on the way of visual detection, the screw tightening degree is identified to improve the detection accuracy and efficiency. First of all, the screw is positioned by effective matching of linear features. Then, the screw area is effectively segmented to extract the features of screw area. Finally, the extracted features of tightened screws and untightened screws are classified and identified to identify the untightened screws on the equipment, with the accuracy of less than 2mm. Moreover, the portable detection equipment is adopted, which is convenient for deployment and can be used for In the assembly quality inspection of small batch and large-scale equipment.

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引用本文

姜金嶺,孫潔,白偉光.基于便攜設備的螺釘狀態(tài)視覺(jué)檢測方法研究計算機測量與控制[J].,2020,28(1):130-134.

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  • 收稿日期:2019-10-16
  • 最后修改日期:2019-11-13
  • 錄用日期:2019-11-14
  • 在線(xiàn)發(fā)布日期: 2020-02-22
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