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微型齒輪的機器視覺(jué)檢測系統設計
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杭州師范大學(xué) 杭州國際服務(wù)工程學(xué)院

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TP391

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國家自然科學(xué)基金項目(面上項目 11772301),浙江省自然科學(xué)基金項目(LY17F020016),杭州師范大學(xué)第二輪專(zhuān)業(yè)學(xué)位研究生課程教學(xué)案例庫建設,工業(yè)智能制造項目(橫向)


MICRO-GEAR MACHINE VISION INSPECTION SYSTEM
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    摘要:

    微型齒輪在精密儀器設備中經(jīng)常使用,其齒長(cháng)的誤差大小與整個(gè)儀器的精密準確性密切相關(guān)。傳統微型齒輪檢測以人工檢測為主,人工檢測存在檢測精度低、量化不準確的問(wèn)題。為了能夠精確的計算齒長(cháng)誤差,并給出量化結果,文章提出一種基于機器視覺(jué)的微型齒輪齒長(cháng)誤差檢測系統,先通過(guò)小波變換去除圖像噪聲,然后使用Radon變換算法矯正零件圖像,再使用一種基于局部區域特征的三次曲線(xiàn)模型提取感興趣區域亞像素邊緣信息,并通過(guò)投影映射精確計算邊界位置,最后計算齒輪中心點(diǎn)的動(dòng)態(tài)極差并以此數據作為判斷齒長(cháng)是否合格的標準。實(shí)驗結果表明,該方法精度可達到2 μm,準確率可達到99%,單幀檢測時(shí)間平均18 ms,一個(gè)零件大約5 s可以給出可靠的結論,該方法效率高,準確性好,能夠滿(mǎn)足工業(yè)檢測的要求。

    Abstract:

    Micro gears are often used in precise instruments and devices, and the error of their tooth length is closely related to the precision of an entire instrument. Traditional gear detection is mainly performed manually,however, low precision and inaccurate quantification exist in manual detection. To accurately calculate the tooth length error and obtain quantified results, this paper proposed a system to detect the tooth length error of micro gears based on machine vision. In this system, firstly, the image noise was removed by wavelet transform; then Radon transform method was adopted to correct the part image; a cubic curve model based on local characteristics was employed to extract the sub-pixel edge information of an interested area, and the boundary location was accurately calculated through projection mapping; finally, the dynamic range of the gear center was calculated to judge the tooth length. The experimental results show that this method can reach a precision up to 2 μm, an accuracy rate up to 99%, and an average single-frame detection time of 18 ms, as well as obtain reliable conclusions of a part about 5s. With efficiency and accuracy, this method can meet the requirements of industrial detection.

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魏東亮,周迪斌,張家瑜,馬建峰,解利軍.微型齒輪的機器視覺(jué)檢測系統設計計算機測量與控制[J].,2020,28(4):46-52.

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  • 收稿日期:2019-08-31
  • 最后修改日期:2019-09-15
  • 錄用日期:2019-09-16
  • 在線(xiàn)發(fā)布日期: 2020-04-15
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