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基于電-聲聯(lián)合的液膜厚度測量方法研究
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中國石油大學(xué)(華東)

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國家自然科學(xué)基金(51306212)、山東省自然科學(xué)基金(ZR2019MEE095)、中國石油科技創(chuàng )新基金(2018D-5007-0214)、山東省重點(diǎn)研發(fā)計劃(2017GGX40109)、中央高校基本科研業(yè)務(wù)費專(zhuān)項資金(16CX05021A)


Measurement of the Liquid Film Thickness based on an Electrical-acoustic Joint Approach
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    摘要:

    為了拓寬液膜厚度的測量范圍,提出了一種聯(lián)合應用電阻法與超聲渡越時(shí)間法的液膜厚度測量新方法。設計了新型的電-聲復合傳感器,建立了用于優(yōu)化傳感器電極結構參數的數值模型,以靈敏度和線(xiàn)性度為優(yōu)化目標確定了最優(yōu)電極參數,通過(guò)開(kāi)展液膜厚度測量實(shí)驗驗證了聯(lián)合測量方法的有效性。研究結果表明:同軸金屬電極適合于測量較薄液膜,在2.4mm~4.4mm厚度范圍內的相對誤差為-4.93%至5.35%;超聲探頭更適用于測量較厚液膜,在3.4mm~10.0mm厚度范圍內的相對誤差為-3.68%至2.20%。通過(guò)聯(lián)合應用電阻法和超聲法可以拓展兩種方法各自的測量范圍并且提高測量結果的可靠性。所提出的電學(xué)-聲學(xué)聯(lián)合測量方法具有測量范圍寬、非侵入、響應快、精度和靈敏度高、安全性好等優(yōu)點(diǎn),能夠廣泛適用于工業(yè)生產(chǎn)和實(shí)驗室研究等場(chǎng)合。

    Abstract:

    To widen the measuring range of liquid film thickness, a new approach combining resistance-based method and ultrasound-based method is proposed. A new type of electrical-acoustic composite sensor was designed, and a numerical model was established to optimize the electrode structure parameters. The optimal electrode parameters were determined with the sensitivity and linearity as optimization specifications. The validity of the joint measurement approach was verified by the liquid film thickness measurement experiment. It has been demonstrated that: the coaxial metal electrode is suitable for measuring a thinner liquid film, and the relative error ranges from -4.93% to 5.35% in the thickness range of 2.4 mm to 4.4 mm; the ultrasonic probe is more suitable for measuring a thicker liquid film, and the relative error ranges from -3.68% to 2.20% in the thickness range of 3.4 mm to 10.0 mm. The measurement range of the two methods can be expanded and the reliability of the measurement results can be improved through the combination of the resistance-/ultrasound-based methods. The proposed method has the advantages of wide measurement range, non-intrusive, fast response, high accuracy and sensitivity, and good safety, which can be widely used in industrial production and laboratory research applications.

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張新銘,邢蘭昌,牛佳樂(lè ),張樹(shù)立.基于電-聲聯(lián)合的液膜厚度測量方法研究計算機測量與控制[J].,2020,28(3):38-43.

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歷史
  • 收稿日期:2019-08-22
  • 最后修改日期:2019-08-23
  • 錄用日期:2019-08-23
  • 在線(xiàn)發(fā)布日期: 2020-03-30
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