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倒角類(lèi)沖壓零件輪廓缺陷視覺(jué)檢測
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河北工業(yè)大學(xué) 控制科學(xué)與工程學(xué)院,河北工業(yè)大學(xué) 控制科學(xué)與工程學(xué)院,河北工業(yè)大學(xué) 控制科學(xué)與工程學(xué)院,河北工業(yè)大學(xué) 控制科學(xué)與工程學(xué)院,河北工業(yè)大學(xué) 控制科學(xué)與工程學(xué)院

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國家自然科學(xué)(No.61403119),河北省自然科學(xué)基金資助項目(No.F2014202166),河北省自然科學(xué)(No.F2014202071),河北省高等學(xué)校科學(xué)技術(shù)研究項目(YQ2013036),河北省青年拔尖人才支持計劃資助, 天津市智能機器人重大科技專(zhuān)項(14ZCDZGX00803),天津市特派員科技計劃項目(No.15JCTPJC55500)資助。


Vision Detection of Small Contour Defects of Chamfering fine-blanking parts
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School of control science and Engineering,Hebei University of Technology,School of control science and Engineering,Hebei University of Technology,School of control science and Engineering,Hebei University of Technology,School of control science and Engineering,Hebei University of Technology,School of control science and Engineering,Hebei University of Technology

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    摘要:

    倒角類(lèi)沖壓零件輪廓缺陷視覺(jué)檢測對于提高生產(chǎn)效率、保障產(chǎn)品質(zhì)量非常重要。針對倒角類(lèi)沖壓零件形狀奇異、輪廓不規則,圖像本身實(shí)物邊緣與背景像素是逐漸過(guò)渡的,存在模糊性,缺陷特征弱小等難題,提出了模糊集合的輪廓提取算法和缺陷匹配的識別方法,檢測并標記缺陷位置。首先,采用模糊集合強化邊緣信息,在不需確定閾值的情況下,準確有效地提取沖壓零件的輪廓。其次,利用輪廓的點(diǎn)、線(xiàn)特征,通過(guò)HOUGH變換對沖壓零件進(jìn)行定位。然后,以沖壓件模板圖像位姿特征為期望值,實(shí)時(shí)校正待檢測的沖壓件圖像,實(shí)現精確對準。最后,采用差分相似匹配算法識別出缺陷。實(shí)驗結果表明,提出的檢測方法能夠快速、準確地識別占整個(gè)零件0.4%以上的小缺陷,并標記位置,滿(mǎn)足工業(yè)要求。

    Abstract:

    Contour defects detection of the chamfering fine-blanking parts is very important to increase productivity and ensure products desired quality. However, the contour of chamfering fine-blanking parts are irregular, the image itself exists ambiguity due to pixels of target’s edge and background with gradual transition, and the feature of contour defect is very weak. Thus the contour extraction algorithm and a defect recognition method with fuzzy sets are proposed to detect defects and mark the location. Firstly, the fuzzy set is employed to strengthen the edge information, suppress noises and extract the contour accurately and effectively. According to the set of points and line features of the extracted contour, the method of obtaining location and attitude of stamping parts through HOHGH transformation are designed. And then, the location and attitude of stamping parts to be detected will be aligned precisely in real time using the pose feature of the stamping template image. The difference similarity matching algorithm is utilized to identify the defects. Some experimental results show that more than 0.4% small defects of the total part can be identified and located quickly and exactly which meets industrial inspection requirements.

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陳海永,仇瑞娜,趙慧芳,李帥,高亞洲.倒角類(lèi)沖壓零件輪廓缺陷視覺(jué)檢測計算機測量與控制[J].,2018,26(7):32-37.

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  • 收稿日期:2017-10-31
  • 最后修改日期:2017-11-25
  • 錄用日期:2017-11-27
  • 在線(xiàn)發(fā)布日期: 2018-07-26
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