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In order to effectively improve the detection efficiency of the boiler water wall thickness in the petrochemical industry,this system designs magnetic adsorption wall-climbing robot as the carrier, by adopting the combination of upper and lower machine control method to realize high altitude detection.Firstly,the lower computer uses the ARM Cortex-M3 as the core of the 32-bit micro-controller,and the fuzzy PID control method is adopted to realize the control of the position of boiler water wall wear inspection robot,complete the straight path to follow the action.In addition,it is equipped with ultrasonic nondestructive testing technology, image acquisition and displacement sensor,etc.,to achieve the boiler water wall wear detection robot final wall real-time image video and test data collection.Secondly,based on Visual Studio 2010 platform to create human-computer interaction interface ,with the lower computer to achieve data transmission and subsequent detection data processing.Finally,the experimental simulation shows that the hierarchical control system is stable and reliable,and the upper and lower computer can communicate in real time,which improves the working speed and processing ability of the climbing wall robot,and improves the detection efficiency,and has a high level of intelligence.