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Mold is forming tool for industry products. For plastic drop process, the mold residue will cause the worse quality of the product. As for this problem, it proposes a residual detection algorithm based on difference image. First, template matching algorithm based on gray image is used to locate the detection area. Then it calculates the difference of standard image and current image. Binary image is obtained by thresholding and making morphology processing on the difference image. Finally, it calculates the position and size of residuals by connected component analysis. As for mistake detection problem caused by illumination changing , a global illumination compensation algorithm is used to reduce its impact.The test result shows it has high efficiency and stability and is suitable for mold residue detection.