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一種汽車(chē)鎖扣鉚點(diǎn)的視覺(jué)檢測方法
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(湖北工業(yè)大學(xué) 機械工程學(xué)院,武漢 430068) 

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孫國棟(1981[CD-*2]),男,湖北省天門(mén)市人,副教授,碩士研究生導師,主要從事產(chǎn)品質(zhì)量視覺(jué)檢測與機器學(xué)習方向的研究。 趙大興(1962-),男,湖北省咸寧市人,教授、博士研究生導師,主要從事機器視覺(jué)方向的研究。

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國家自然科學(xué)基金項目(51205115);湖北省教育廳高校青年教師深入企業(yè)行動(dòng)計劃項目(XD2014112);大學(xué)生創(chuàng )新創(chuàng )業(yè)訓練計劃項目(201310500007)。


A Visual Detection Method for Rivets of Car Lock Catch
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(School of Mechanical Engineering, Hubei University of Technology, Wuhan 430068, China)

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    摘要:

    汽車(chē)鎖扣是保證汽車(chē)安全運行的重要部件,針對傳統方法測量鎖扣鉚點(diǎn)不穩定、精度低的缺點(diǎn),提出了一種基于機器視覺(jué)的檢測方法;首先進(jìn)行相機標定,通過(guò)預處理消除拍攝影響,接著(zhù)提取鎖扣的幾何特征以建立測量坐標系,并對其進(jìn)行仿射變換以消除圖像幾何失真;然后標定鉚點(diǎn)所在區域,設置ROI(regions of interest)使鉚點(diǎn)從檢測背景中分離出來(lái)成為一個(gè)獨立的圖像單元,對其進(jìn)行梯度銳化以增強圖像邊緣,并依據ROI自身特點(diǎn)對傳統銳化方法進(jìn)行了改進(jìn);最后,采用隨機Hough變換分別提取改進(jìn)前后圖像鉚點(diǎn)的輪廓,測量鉚點(diǎn)直徑并進(jìn)行對比;實(shí)驗表明,改進(jìn)后圖像鉚點(diǎn)直徑的測量值更加準確,精度達到0.035 mm,滿(mǎn)足檢測要求。該方法適用于鉚點(diǎn)在線(xiàn)高精度檢測,具有重要的應用價(jià)值。

    Abstract:

    The car lock catch is an important component for ensuring the safe operation of vehicles. Since traditional methods for measuring the riveting points of lock catch have the disadvantages of instability and low accuracy, a detection method based on machine vision is proposed. Firstly, doing the camera calibration, the shooting impacts are eliminated through preprocessing. And the measurement coordinate system is established by extracting geometric characteristics of the lock catch, utilizing affine transformation to eliminate the geometry distortion of the images. Then the ROI (Regions of Interest) where riveting points lie is set to separate the riveting points from the background to become an independent image unit, the gradient sharpening is adopted to enhance the image edge, and a traditional sharpening method is improved according to the characteristics of ROI. Finally, using randomized Hough transform, the riveting points’ contours are extracted respectively from the images before and after improvement, the riveting points’ diameters are measured and compared. Experiments show that the diameter of riveting points is more accurate in the improved images, and the detection accuracy can reach 0.032 mm, which meets the detection requirement. The proposed method is suitable for online riveting points measurement with high precision, thus has important application value.

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孫國棟,楊林杰,張楊,趙大興.一種汽車(chē)鎖扣鉚點(diǎn)的視覺(jué)檢測方法計算機測量與控制[J].,2015,23(8):2769-2772.

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  • 收稿日期:2014-12-23
  • 最后修改日期:2015-01-28
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  • 在線(xiàn)發(fā)布日期: 2015-10-08
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