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軋鋼加熱爐燃燒工況在線(xiàn)測控系統
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上海大學(xué)機電工程與自動(dòng)化學(xué)院,上海大學(xué)機電工程與自動(dòng)化學(xué)院,上海大學(xué)機電工程與自動(dòng)化學(xué)院,上海大學(xué)機電工程與自動(dòng)化學(xué)院,寶鋼研究院資源環(huán)境所

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Online Measurement and Control System of Combustion Conditionfor Rolling Reheating Furnace
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School of Mechatronics Engineering and Automation,Shanghai University,School of Mechatronics Engineering and Automation,Shanghai University,School of Mechatronics Engineering and Automation,Shanghai University,,

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    摘要:

    針對某大型鋼廠(chǎng)軋鋼加熱爐系統在線(xiàn)實(shí)時(shí)性不強,采集數據不足,現場(chǎng)管理不便等問(wèn)題,提出了構建加熱爐燃燒工況在線(xiàn)測控系統。利用煙道氣分析儀,在加熱爐加熱段增設多個(gè)燃燒氣氛采集點(diǎn),結合PLC和上位機組態(tài)軟件,可以在線(xiàn)測量爐內不同區段殘氧量與可燃物濃度,實(shí)現空氣過(guò)剩系數的在線(xiàn)調整優(yōu)化。同時(shí),開(kāi)發(fā)了節能量與氧化燒損兩個(gè)模塊,可用于實(shí)時(shí)估算可實(shí)現節能量與鋼坯氧化燒損量。項目實(shí)施結果表明,爐燃燒工況在線(xiàn)測控系統可以實(shí)現加熱爐內燃燒狀況精確控制,有效降低燃氣消耗。

    Abstract:

    Reasonable ratio of gas and air is a important measurement to ensure combustion efficiency for reheating furnace. The target of energy saving can be achieved by adjusting air-gas ratio according to combustion conditions. But for most of reheating furnace, only atmosphere in gas flue is detected, which is unable to reflect the combustion conditions in furnace. Rolling reheating furnace of a large-scale steel mill is transformed by adding online measurement and control system for atmosphere in reheating furnace, which can measure remaining oxygen and concentration of flue in different heating zones so as to realize online adjustment of excess air coefficient. At the same time, two modules of energy saving and loss of iron scale are developed which can be used for real-time estimation of energy saving and loss of iron scale. Operational result shows that online measurement and control system for combustion conditions can realize accurate control and reduction of gas consumption.

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張天淼,馬世偉,沈跳,王建國,饒文濤.軋鋼加熱爐燃燒工況在線(xiàn)測控系統計算機測量與控制[J].,2015,23(10):37.

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歷史
  • 收稿日期:2015-04-07
  • 最后修改日期:2015-05-04
  • 錄用日期:2015-05-07
  • 在線(xiàn)發(fā)布日期: 2015-10-28
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