基于LabVIEW和PPI的轉盤(pán)式集中潤滑監控系統的設計

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基于LabVIEW和PPI的轉盤(pán)式集中潤滑監控系統的設計
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作者單位:(1.常州工程職業(yè)技術(shù)學(xué)院, 江蘇 常州 213164; ;2.長(cháng)安大學(xué) 公路養護裝備國家工程實(shí)驗室, 西安 710064)
作者簡(jiǎn)介:李 銳(1980-),男,湖北武漢人,講師,主要從事機械設計與智能化裝備技術(shù)方向的研究。[FQ)]
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Monitoring System of Rotating Pan Type Centralized Grease Lubricating System Based on LabVIEW and PPI Protocol

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(1.Changzhou Institute of Engineering Technology, Changzhou 213164,China;2.Highway Maintenance Equipment National Engineering Laboratory, Chang'an University, Xi'an 710064, China)[JZ)]

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摘要:

針對大型設備的潤滑需求和現有分油器的缺點(diǎn),提出了轉盤(pán)式分油器結構,在此基礎上設計了集中潤滑系統的液壓系統;分析了S7200的PPI協(xié)議和集中潤滑系統的功能要求,進(jìn)行了控制系統的硬件選型,采用LabVIEW和狀態(tài)機的方式設計了集中潤滑系統的參數顯示系統,通過(guò)自制的232PPI線(xiàn)纜與PLC進(jìn)行通信,并在樣機上進(jìn)行了試驗;試驗結果表明,設計的PPI功能模塊正確,設計的參數監控系統可有效監測集中潤滑系統的運行參數,可有效減少控制系統開(kāi)發(fā)的時(shí)間,為開(kāi)展大型設備的智能型集中潤滑系統打下基礎。

Abstract:

According to the lubrication requirement of large-scale equipment and the shortcoming of common grease distributor, rotating pan type grease distributor was proposed and designed. Based on this new distributor, step-by-step hydraulic system was designed for centralized grease lubricating system. On the analysis of PPI protocol and the requirement function of centralized grease lubricating system, S7200 serial PLC were chosen for the control system, state machine method was employed to design the monitoring system with LabVIEW, and its function were taken experiment on the prototype machine through self-made 232PPI communication cable with PLC. It was indicated that the PPI function was correct and work well, the monitor system can complete the online parameter monitoring and simulation through PPI protocol, which can reduce the debug time of PLC system. It is new method for PLC function development and provides a fundamental for developing intelligent type grease lubricating system of large scale equipment.

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李銳,張軍,汪小芳,張道配.基于LabVIEW和PPI的轉盤(pán)式集中潤滑監控系統的設計計算機測量與控制[J].,2014,22(11):3612-36153619.

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